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Modular Design Doubles Lifespan
Segmented dies utilize a high-strength die core structure, extending their lifespan by over three times compared to traditional integrated dies, significantly reducing downtime for die changes.
Die inserts are independently replaceable, requiring only partial replacement for wear, saving over 50% in spare part costs.
Tungsten carbide, manufactured through a special sintering process, boasts wear and corrosion resistance exceeding industry standards, making it easy to process ultra-hard materials such as stainless steel and titanium alloys.
Precision Fit, Stable and Efficient
Each segmented die core is polished to nanometer-level precision, achieving a tolerance of ±0.002mm, ensuring long-term processing consistency.
The modular die insert design is plug-and-play compatible with mainstream machines, reducing die change time from the traditional four hours to 30 minutes.
Optimized internal cooling channels prevent high-temperature deformation, maintaining dimensional stability even during continuous processing of heat-resistant alloys such as Inconel.
Save Time and Money with a Clear Return on Investment
Our customers processing titanium alloy fasteners have seen a 60% reduction in annual mold wear and tear costs and a 25% increase in production capacity after using segmented die cores.
The modular die core system supports rapid iteration without requiring entire die sets to be scrapped, adapting to the needs of small-batch, high-variety production.
An extended 12-month warranty and free inspection and maintenance of die inserts completely eliminate after-sales concerns.
