Powder Compaction Tooling for Soft Magnetic Materials

Custom Tooling Options

Tooling components:

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dies, die inserts, upper punches, lower punches, core rods, mandrels

Tooling structure: single-level, multi-level, single-cavity or multi-cavity — subject to drawing review

Part geometry

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round, ring-shaped, stepped, hollow or custom profile

Tooling material

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tungsten carbide grade selected by application requirements

Working surface

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precision ground or polished according to drawing requirements

Order type

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prototype, replacement tooling or batch production

Tolerance / surface finish

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manufactured according to confirmed drawing and factory capability

Powder Compaction Tooling Components We Manufacture

A powder compaction tool set may contain several coordinated working components. SYF manufactures custom carbide tooling parts according to customer drawings, samples and press requirements.

• Dies and die inserts: form the external profile of the compact and maintain cavity geometry during repeated pressing.

• Upper and lower punches: apply compaction pressure and create end faces, steps and other axial features.

• Core rods and mandrels: form center holes and internal profiles in ring-shaped or hollow components.

• Replacement tooling components: support maintenance when individual punches, dies or mandrels become worn or damaged.

Components can be quoted separately or reviewed as a coordinated tooling set according to the actual press layout.